Intelligent Rebar Cutting Production Line

The intelligent rebar shearing production line is a complete automated equipment for rebar processing in infrastructure projects. Focusing on high-efficiency and precise processing, it adapts to the large-scale needs of various scenarios, including building construction, bridges, and high-speed rail.

The equipment integrates a CNC system and a servo feeding mechanism, automatically completing the entire process of rebar feeding, positioning, shearing, and sorting without frequent manual intervention. It supports the processing of Φ6-32mm round steel and threaded steel, with digitally set cutting lengths and an error control within ±1mm, ensuring dimensional consistency.

Compared to traditional shearing equipment, it increases efficiency by 3-4 times, produces clean, burr-free cuts, and improves material utilization by 5%-8%, significantly reducing waste and labor costs. The equipment features an intuitive user interface, is equipped with safety protection and dust collection devices, and operates stably and environmentally safely, making it a core piece of equipment for achieving standardized and efficient rebar processing.

Feature

1. High Degree of Automation and Integration: Equipped with a CNC system and servo feeding mechanism, it can automatically complete the entire process of rebar feeding, positioning, cutting, and sorting without frequent manual intervention, significantly reducing labor costs.

2. High Processing Precision: Utilizing high-precision cutting blades and digital positioning technology, the cutting length error is controlled within ±1mm, ensuring consistent rebar dimensions and meeting engineering standardization requirements.

3. High Efficiency and Wide Adaptability: The cutting speed is 3-4 times faster than traditional equipment, capable of processing various specifications of rebar such as Φ6-32mm round steel and threaded steel, supporting continuous batch processing and reducing waiting time.

4. Safe and Convenient Operation: Equipped with a visual operation interface, parameter settings are simple, and safety protection devices are included to reduce operational risks. Even beginners can quickly learn to operate it. 

5. Extremely Low Material Waste: Optimized feeding path and precise shearing control ensure clean, burr-free rebar cuts, avoiding the waste of materials found in traditional shearing. Material utilization is increased by 5%-8%, significantly reducing consumable costs over the long term.

6. Intelligent Data Management: Supports storage and retrieval of processing parameters and production count statistics. Some models can connect to engineering management systems for traceability, meeting the data-driven requirements of standardized construction.

7. Stable and Durable Operation: The machine body uses a high-strength steel structure, and key components are made of wear-resistant materials. An automatic lubrication system reduces wear and tear, resulting in a low failure rate during continuous operation and suitability for long-term batch processing.

8. Enhanced Environmental Protection and Safety: Equipped with a noise-reducing protective cover and dust collection device, reducing operating noise and dust pollution, meeting environmental standards. Multiple safety interlocks (such as an emergency stop button and anti-pinch device) provide comprehensive operational safety. 

9. High flexibility and adaptability: It not only supports round steel and threaded steel, but is also compatible with the cutting of irregular-shaped steel bars. It supports custom processing length and batch task preset, flexibly responding to the diverse steel bar processing needs of different projects.