Intelligent Welding Robot for Pipe Gauges

Feature

1. Fully Automated Process

• Equipped with a high-performance control system, it automatically completes the entire process of positioning, welding, and forming the steel reinforcement skeleton, requiring no manual intervention.

• Multiple welding modes are preset (oscillating welding, fish-scale welding, spot welding, circular arc welding, etc.), allowing for continuous operation with a single button start.

• Dual-station, dual-robot design enables parallel "welding-loading" work, significantly improving equipment utilization.

2. Millimeter-Level Welding Accuracy

• The motion controller simulates manual oscillating welding, with the oscillation amplitude precisely controlled within ±2mm, and the weld width error controlled within 1mm (compared to approximately 3mm for traditional manual welding).

• A high-precision vision recognition system automatically scans the weld seam with an error of <0.1mm, ensuring accurate welding position.

• Welding parameters (current, voltage, speed, angle) remain stable and consistent throughout the process, unaffected by external interference.

3. 3-6 Times Efficiency Increase

• Single-point welding takes only 2 seconds; 6-18 standard skeleton pieces can be processed in 8 hours (compared to only 3 pieces for 2 people in 8 hours).

• A dual-platform cyclic processing mode enables... "Machines work non-stop with human rotation," significantly increasing daily production capacity.

• A single machine can replace 3-5 welders, saving approximately 60% of labor costs and drastically shortening the construction cycle.

4. Intelligent Path Planning

• Supports 3D model import; the system automatically identifies the welding path and generates the optimal welding torch posture and movement trajectory.

• Adopts a dual vision system of "coarse positioning + precise positioning," automatically avoiding obstacles and adapting to different specifications of skeleton pieces.

• No complex programming is required; path planning can be completed through the teaching system or by directly importing CAD drawings.

5. Multifunctional Welding Capabilities

• Supports welding of various steel materials (round steel, rebar) and various specifications (main reinforcement Φ12-40mm, stirrups Φ6-12mm).

• Can complete the welding of various complex cap beam structures such as rectangular, T-shaped, and arc-shaped beams, meeting the needs of different projects such as bridges and elevated structures.

• Dual welding torch design allows simultaneous welding of different positions, doubling efficiency.

6. Integrated Safety and Environmental Protection

• Fully enclosed protective cover isolates welding arc light and spatter, equipped with an emergency stop system and multiple interlocking protections.

• Embedded negative pressure dust collection system, welding fume capture rate ≥99%, real-time PM2.5 monitoring, improving the working environment.

• Replaces workers in welding operations in high-temperature, strong light, and harmful gas environments, significantly reducing occupational disease risks.

7. Intelligent Monitoring and Data Analysis

• Integrates production counting, parameter traceability, and fault early warning functions for easy quality control and production management.

• Supports remote monitoring and data analysis, can interface with project management systems for real-time monitoring of construction progress.

• Full recording of the welding process facilitates quality traceability and process optimization.

8. Stable and Reliable Mechanical Structure

• Adopts gantry/double seven-axis structure, with good overall rigidity, smooth operation, and strong load-bearing capacity.

• Key components use high-precision guide rails and servo motors, with repeatability accuracy of ±0.08mm, ensuring long-term stability.

• Modular design for convenient maintenance, low failure rate, and long service life.

9. Easy to use and learn

• Equipped with an intuitive touch interface and a dedicated handheld teaching pendant, operation is simple, and new workers can master it in a short time.

• Multiple commonly used cap beam templates are preset, and parameters can be called with one click, significantly reducing the programming threshold.

• Supports "no-teaching" function, which directly generates welding programs through scanning, further simplifying the operation process.

10. Green, energy-saving, and efficient

• Optimized energy consumption design saves more than 30% energy compared to traditional welding methods, reducing operating costs.

• High material utilization rate, precise welds without false welds, reducing rework and material waste.

• 24-hour continuous operation capability, fully utilizing equipment efficiency and accelerating project progress.