Intelligent Rebar Cage Welding Machine

Intelligent rebar cage welding machines are core equipment in infrastructure projects such as bridges, high-speed railways, and building construction, emphasizing automation and precision processing. The equipment integrates an intelligent control system, automatically completing processes such as rebar feeding, winding, welding, and cutting, requiring minimal manual intervention.

Driven by a servo motor, parameters such as rebar cage diameter, length, and stirrup spacing are digitally adjustable, with errors controlled to the millimeter level, ensuring component consistency. Compared to traditional manual tying, efficiency is increased by 3-5 times, while also reducing rebar waste and labor intensity.

The equipment is easy to operate, equipped with a visual interface, allowing even beginners to quickly learn how to use it. Adaptable to processing different specifications of rebar cages, it is a key piece of equipment for improving the quality and efficiency of modern infrastructure projects.

Feature

1. Employs imported bearings, precision rack and pinion transmission, Guomao reducers, and Shanfang electric motors.

2. Utilizes Siemens programmable logic controllers, domestic brand touchscreens, high-performance frequency converters, and imported sensors and electrical components.

3. Scientifically and rationally designed machinery facilitates customer use and maintenance, with quick and easy spare parts replacement.

4. Excellent machining ensures stable and reliable product quality and long component lifespan.

5. The frequency converter features stepless speed regulation, stable and reliable quality, energy saving and environmental protection, and convenient adjustment. It allows customers to adjust according to different product sizes.

6. The touchscreen uses domestic or international brand touchscreens, ensuring stable and reliable quality. The visual interface is optimized for actual production needs, facilitating customer operation and use. Workers can operate the machine after simple training.

7. Equipped with multiple feeding trays to prevent main reinforcement bars from becoming misaligned during production.

8. The spacing of the main reinforcement bars depends on the pre-arrangement of the reinforcement bars on the formwork, the spacing of the sleeves with the same number of main reinforcement bars, and the precise control of the formwork with the same diameter as the reinforcement cage. A project typically requires 2-7 types of formwork, making operation convenient and quick.

9. Equipped with multiple sets of hydraulic support devices to prevent the reinforcement cage from sagging due to its own weight. To reduce worker labor intensity and provide high work efficiency and improve product quality, a chain-type main reinforcement bar feeder and an automatic welding robot are available as options (not standard, to be purchased separately).

10. Safe and convenient transportation. The equipment adopts a modular design, consisting of three main parts: the feeding rack, the main unit, and the unloading mechanism. These parts can be quickly disassembled, and the equipment can be assembled and disassembled within one day.