Intelligent Rebar Processing Equipment Pioneers Industry Innovation, Empowering Key Infrastructure Projects

As China's infrastructure sector transitions toward intelligent and precision-driven operations, rebar processing equipment is undergoing a wave of technological advancement. As a leading enterprise deeply rooted in this field, our company leverages years of technical expertise to introduce a new generation of intelligent rebar processing equipment systems. With modular integration, full-process automation, and digital twin management as core strengths, these systems have successfully served 43 national key projects, including the Changgan High-Speed Railway and Xiong'an Hub. A single beam yard achieves annual labor cost savings exceeding 2 million yuan, propelling the rebar processing industry into an intelligent era defined by “efficiency, precision, and sustainability.”

Core Technology Breakthroughs: Three Innovations Redefining Processing Scenarios

Our independently developed intelligent processing equipment cluster addresses traditional process pain points through triple technological innovation. Key features of the three core devices include:

1. GL-450L CNC Sawing and Threading Production Line: Features integrated four-in-one processing + PLC intelligent control, with a maximum processing diameter of 50mm, conveyor speed of 60m/min, and threading precision of ±0.5mm

2. Four-Head Shearing & Bending Center: Features multi-head coordination + shape adaptive system, with a daily capacity of 50 tons, bending speed of 960°/sec, and support for rapid switching among 100 pre-programmed shapes

3. Intelligent Rebar Cage Welding Workstation: Equipped with six-axis robots + dual-station parallel processing, welding error ≤±2mm, daily output of 18 standard 12-meter cages, scrap rate <0.3%

Project Validation: A Model of Smart Cloud Factory Implementation

In the Huaian Hub Project of the Huahe River Sea Waterway Phase II, our intelligent equipment-based Smart Rebar Cloud Factory demonstrated exceptional performance:

- Full-process digitalization: “Electronic ID” system enables end-to-end traceability from raw materials to finished products, reducing material loss from 2% to 0.5%

- Unmanned operation: CNC stirrup benders save 5-10 workers per shift; welding robots boost efficiency 3-4x with 99.8% quality compliance

- Cloud management platform: The RMES system enables real-time monitoring of equipment status and production progress, with a digital twin interface synchronized 1:1 with the physical factory.

Processing 150 tons of rebar daily, the facility reduces labor costs by 40% per ton. Projected to generate 6 million yuan in economic benefits over its lifecycle, it stands as a benchmark for intelligent construction in water conservancy projects.