New Generation of Intelligent Rebar Processing Equipment Rolls Off Production Line in Bulk, Empowering Infrastructure Industry to Reduce Costs and Boost Efficiency

Recently, our company's independently developed new generation of intelligent rebar processing equipment series has completed mass production and rolled off the production line. This series achieves multiple breakthroughs in automation levels, processing precision, and green energy efficiency. It has already received purchase orders from over 20 infrastructure projects nationwide, injecting new momentum into the industry's high-quality development. Estimates indicate that the new equipment reduces comprehensive rebar processing costs by 25%-30% while boosting production efficiency by over 40%, redefining the intelligent upgrade standards for small and medium-sized rebar processing plants.

Three Major Technological Innovations Drive Industry Advancement

1. Adaptive Intelligent Control System: Precise Response to Complex Conditions

The new equipment features a proprietary adaptive intelligent control system that instantly identifies rebar material, diameter, and other parameters to automatically select optimal processing configurations. For different rebar grades like HRB400E and HRB500E, the system adjusts processing parameters within 0.3 seconds, controlling bending angle deviation to ±0.5°—a 50% precision improvement over previous models. Additionally, the equipment incorporates a self-diagnostic module that triggers dual alerts via audible/visual alarms and mobile app notifications. This reduces fault resolution time to under 10 minutes, boosting overall equipment uptime to over 95%.

2. Modular Combination Design: Flexible Adaptation to Diverse Needs

The modular combination architecture allows users to flexibly configure functional units like shearing, bending, and welding based on processing requirements. Taking the core product—the CNC Rebar Bending Center—as an example, the base module handles standard stirrup processing. Adding extension modules enables multi-angle bending of straight bars up to 12 meters long, allowing a single machine to process everything from simple components to complex irregular shapes. This design reduces equipment footprint by 30% and shortens relocation installation time to 4 hours, making it particularly suitable for time-sensitive, mobile construction projects.

3. Green Energy-Saving Technology: Dual Assurance for Low-Carbon Production

For energy efficiency, the equipment utilizes new permanent magnet synchronous motors and variable frequency speed control technology, reducing no-load energy consumption by 40%. At full load, its power consumption per unit output is only 65% of traditional equipment. For environmental protection, the upgraded welding fume collection system employs a dual-process of cyclone separation + HEPA filtration, achieving a purification efficiency of 99.5% with dust emission concentrations far below national standards. Additionally, the equipment body is constructed from recyclable steel, and the service life of wear parts is doubled, ensuring green environmental protection throughout the entire lifecycle.

Customer Tested Feedback: Big Upgrade with Small Investment

A small-to-medium-sized rebar processing plant in Jiangsu Province was among the first to complete the equipment upgrade. Manager Li stated: “Previously, three traditional machines required six operators. Now, one new-generation bending center plus two workers handles daily output from 15 tons to 28 tons, saving nearly 40,000 yuan in monthly labor costs. Moreover, the processed rebar components are uniformly sized, requiring minimal on-site adjustments during installation. Rework rates have dropped from 12% to under 1%.”

It is understood that this equipment series has passed testing by the National Construction Engineering Quality Supervision and Inspection Center, with all indicators reaching industry-leading standards. The company's technical director revealed that the next step will be launching a networked equipment management platform to enable cluster monitoring and production capacity scheduling across multiple factory sites, helping clients build “digital rebar processing workshops.”

Over a Decade of Industry Dedication, Innovation Never Stops

As a veteran enterprise in the rebar processing equipment sector, the company has consistently adhered to the philosophy of “driving industrial upgrading through technological innovation.” It has invested over 100 million yuan in R&D, secured 36 patented technologies, and participated in establishing two industry standards. The mass production launch of this new-generation equipment marks another significant achievement on the company's path toward intelligent and green development. Moving forward, the company will continue to focus on customer needs, introducing more cost-effective intelligent equipment to provide robust machinery support for cost reduction and efficiency enhancement in the infrastructure industry.