Amid the boom in prefabricated construction, our customized rebar processing equipment has become the industry's new favorite

In recent years, China's prefabricated construction industry has experienced explosive growth, with the proportion of newly started prefabricated construction area expected to exceed 40% by 2025. Facing stringent demands for precision, efficiency, and standardization in rebar processing for prefabricated components, our company has developed tailored rebar processing solutions. We offer specialized equipment for components like composite slabs, precast columns, and shear walls. Leveraging our strengths in “customization + intelligent collaboration,” we have served over 80 major prefabricated construction enterprises nationwide, maintaining a leading market share for two consecutive years.

Customized Technological Breakthroughs: Three Specialized Machines Address Industry Pain Points

To meet the diverse and high-precision processing demands of prefabricated building components, our company formed a dedicated R&D team that overcame multiple technical challenges, establishing a matrix of specialized equipment:

- High-Precision Reinforcement Mesh Welding Machine: Utilizing servo motor control and multi-head synchronous welding technology, it achieves mesh spacing accuracy of ±1mm and boosts welding speed by 50% compared to traditional equipment. It meets reinforcement mesh processing needs for components like composite slabs and floor slabs, with a daily output capacity of 3,000㎡ per unit.

- Intelligent Reinforced Steel Truss Production Line: Integrates automated feeding, straightening, cutting, welding, and forming functions. Truss height adjusts from 50-300mm with pitch deviation ≤±2mm. Supports C-shaped, inverted T-shaped, and other truss configurations for prefabricated floor component production.

- Precast Column Reinforcement Cage Processing System: Directly generates processing data via BIM model import. Equipped with visual positioning and robotic tying technology, achieving cage verticality error <1‰ and tying spacing accuracy of ±3mm. Significantly reduces installation alignment difficulty for precast columns while boosting processing efficiency by 40%.

Project Implementation: Seamless Transition from Lab to Construction Site

At the prefabricated affordable housing project in Shanghai Lingang New Area, our customized equipment cluster demonstrated exceptional adaptability. The project required simultaneous processing of 12 different specifications of prefabricated component reinforcement. Traditional equipment necessitated frequent parameter adjustments, with changeover times reaching 2 hours per cycle. By adopting our intelligent switching system, equipment parameter adjustment time was reduced to 15 minutes. Furthermore, through the MES system enabling multi-device collaborative production, the reinforcement processing cycle for components was compressed from 7 days to 3 days.

“The customized equipment not only solved our multi-specification processing challenges but also achieved seamless integration with component production through data connectivity. Rebar processing scrap rates dropped from 5% to 1.2%, with overall costs reduced by 18%,” stated the Engineering Technology Director of the project's general contractor. Currently, this project has become a demonstration model for efficient prefabricated construction in Shanghai, attracting numerous enterprises for observation and learning.